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CustomWear USA

Choose the right custom apparel service

Our custom apparel services in Jacksonville cover screen printing, DTF, embroidery and sublimated uniforms. Here's what each one does best and how to pick the one your order needs.

Start with the order, not the method

Most people ask for screen printing because it’s the term they know. Sometimes it’s the right call, and sometimes another method fits better. Three things decide it: how many pieces you need, how many colors are in your artwork, and what you’re putting it on.

One office handles all four methods, so we have no reason to push you toward one. Tell us about the order and we’ll recommend the method that does the job well at the best price.

There’s no minimum order. Screen printing, DTF and embroidery share the same standard turnaround, 5–7 business days from proof approval. Uniform timelines vary by order, so ask us when you request a quote. You approve a proof before anything is made, and new customers pay a 50% deposit before production.

Bright blue t-shirt screen printed with a Jacksonville skyline and bridge design

Compare

Four methods, side by side

Each method handles quantity, color and fabric differently. Here's how they compare on the things that change your price and your result.
Comparison of screen printing, DTF printing, embroidery and sublimation by best use, quantity, color, feel and durability
MethodBest forQuantityColorFeelDurability
Screen PrintingBold logos and lettering on tees, hoodies and safety shirts24 to 10,000Priced by the number of colors. Solid colors print brightestInk sits on top of the fabricHolds up to heavy, repeated washing
DTF PrintingPhotos, gradients and full-color artworkNo minimum, best on smaller ordersUnlimited colors with no setup per colorA thin, flexible film pressed onto the fabricLasts with normal washing and care
EmbroideryHats, polos, jackets, bags and anything worn for years24 and upThread colors. Fine detail gets simplified to stitch cleanlyRaised stitching with no ink at allNothing to crack or peel
Sublimation & UniformsFull team kits and edge-to-edge designsOrdered by roster. Ask us when you request a quoteUnlimited colors, edge to edgeDye goes into the fabric, so nothing sits on topNothing to crack or peel. Polyester garments only

DTF has no minimum. Screen printing and embroidery start at 24 pieces per design. Uniforms are quoted by order.

Screen printing for bigger orders

Screen printing gives you thick, bright color that stays sharp on dark shirts. Ink goes through a screen one color at a time. The screens are made once, so your price per shirt drops as the order grows.

It’s the best value for logos and lettering in a few solid colors, on tees, hoodies and safety shirts. We print runs from 24 to 10,000 pieces.

More about screen printing

A yellow hi-vis safety shirt with reflective tape being pulled off the screen printing press

DTF printing for full-color art

DTF, short for direct-to-film, puts full-color artwork on a shirt with no screens to set up. Your design is printed onto a film, and we heat-press that film onto the garment.

Nothing is separated into colors, so a design with twelve colors costs the same to set up as a one-color logo. That makes DTF the right choice for photos, gradients and fine shading, and for smaller orders where screen setup would drive up the price.

It also works on cotton, polyester and blends.

More about DTF printing

Embroidery for hats, polos and jackets

Embroidery stitches your logo into the garment in thread, so there’s no ink to crack, fade or peel. We turn your logo into a stitch file that the machine sews, stitch by stitch.

It’s the standard for hats, polos, jackets, aprons and bags, and for anything your customers see up close. Fine detail and thin lettering need to be simplified to stitch cleanly. You’ll see that on your proof before we sew.

More about embroidery

Black Nike Therma pullover with an embroidered company logo on the chest

Sublimated team uniforms

Sublimation dyes the design into polyester fabric instead of printing it on top. You get unlimited colors, edge to edge, with nothing on the surface to crack or peel.

It’s how full team kits are made: jerseys, shorts, singlets and warmups in one colorway, with names and numbers set from your roster. You approve the design before anything is produced.

More about sublimation and uniforms

Sublimated baseball jersey in a pink-to-teal gradient, front and back

Help choosing

Three things decide the method

Work through these and the right method is usually clear. If it isn't, give us a call and we'll sort it out with you.
  1. 01

    Count the pieces

    There's no minimum order. Bigger orders favor screen printing, because the setup is spread across more shirts. Orders under 24 pieces are printed with DTF.

  2. 02

    Count the colors

    One to four solid colors is a job for screen printing. Photos, gradients and long lists of colors are what DTF and sublimation do best.

  3. 03

    Pick the garment

    Hats, polos, jackets and bags get embroidery. Cotton tees take screen printing or DTF. Full polyester team kits are sublimated.

Questions about our services

Which printing method should I choose?
Choose based on how many pieces you need, how many colors are in your art and what garment it goes on. Screen printing is the best value on larger orders of one- to four-color designs. DTF handles full-color and photo artwork, embroidery suits hats, polos and jackets, and full team kits are sublimated. Tell us those three things and we'll recommend the method that fits, even when it's the cheaper one.
Can one order use more than one method?
Yes, and plenty of orders do. One company order might screen print the crew tees, embroider the manager polos and add a full-color DTF design to the jackets. Each decoration is priced on its own, and one office handles the whole order.
Is the minimum the same for every service?
No. DTF has no minimum, so you can order a single piece. Screen printing and embroidery start at 24 pieces per design, and orders under 24 are printed with DTF. Sublimated uniforms are quoted by order, so ask us when you request a quote.
How long does an order take?
Screen printing, DTF and embroidery take 5–7 business days from the day you approve your proof. Uniform timelines vary by order, so ask us when you request a quote. Rush orders are available for an added fee. First-time customers pay a 50% deposit before production.
What if I'm not sure what my artwork needs?
Send whatever you have and we'll take it from there. A logo file, a photo, a sketch or an old shirt is enough to start. Bella, our graphic designer, sets it up and sends you a proof to approve before anything is made, and that's where we'll tell you which method suits your art.
Do you print for other print shops and brands?
Yes. We do contract screen printing and DTF for print shops and apparel brands, made to your spec. Contract work runs through a trade account and is quoted separately from retail orders. Start on our contract printing page and we'll talk through your program.

More questions? Read the full FAQ.

We'll help you pick the method

Send the quantity, your artwork and the garment you have in mind. We'll come back with the method that fits and a price.